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    1. 吊裝平衡液壓油缸用于澳洲最大盾構機組裝
      發布日期:2020/7/10 13:54:39 訪問量: 字號 A- A A+
      • 應用領域:設備頂推
      • 使用設備:吊裝平衡液壓油缸、盾構機姿態調整油缸

      在經緯度南緯37度50分,東經144度58分的澳大利亞墨爾本,2017年4月2日起維州工黨政府即將投資55億澳元,建設一條由John Holland公司承建的西門隧道工程(West Gate Tunnel)。本次工程使用江蘇凱恩特同步提升系統、同步頂升系統、4臺吊裝平衡液壓油缸、4臺盾構機姿態調整油缸。

      這個龐大的項目計劃完成下面3項工程:

      1. 把西門高速從8個車道拓展到12個車道,并且在M80高速和西門大橋之間包括快速通道,減少交通堵塞;

      2. 從西門高速到Maribyrnong和墨爾本港口建造一條地下隧道,打開地下交通,減少路面交通壓力;

      3. 在Maribyrnong河上通橋,沿Footscray路建起路面上交通,幫助人們通向CBD北部。


      該工程將使用兩臺直徑15.6m的盾構機掘進兩條三車道隧道,東向北側隧道長2.8km,西向的南側隧道長4km,工程使用的盾構機為澳大利亞最大直徑。


      作為澳洲最大直徑的盾構工程,墨爾本西門隧道工程是目前全球最受關注的超大直徑盾構工程之一,其中盾構機組裝盾構機姿態調整將由江蘇凱恩特(KIET)提供頂升油缸、姿態調整油缸及技術支持。

      盾構機組裝前準備

      盾構機組裝前準備

      盾構機組裝前準備

      同步頂升油缸、姿態調整油缸及PLC智能控制系統出廠測試試驗

      同步頂升油缸、姿態調整油缸及PLC智能控制系統出廠測試試驗

      自從今年1月直徑15.6m的海瑞克(HERRENKNECHT)土壓平衡盾構機抵達墨爾本以來,盾構機一直在施工場地中進行有條不紊的組裝與測試工作,在盾構機拼裝的過程中凱恩特公司(KIET)為其解決兩大技術難題:

      • 1、盾構機的盾體盾片拼裝工作。
      • 2、盾構機始挖平臺的姿態調整。

      吊裝平衡液壓油缸用于盾構機盾體盾片拼裝解決方案:

      由于盾片的重心偏重問題,導致常規的吊裝方法無法滿足吊裝工作,且主要的工作重點在于要將重大200余噸的盾片在直徑15.6米的圓周上進行一定的圓周角度調整,從而達到預設位置。

      同步提升系統在現場

      同步提升系統在現場
      圖:同步提升系統在現場


      凱恩特公司(KIET)為其專業設計了行程1000mm、吊裝噸位200噸的專用吊裝平衡液壓油缸4臺,并配套PLC智能控制同步提升液壓系統,保證每個吊裝點的定位精度可達±0.5mm,在解決重心偏載問題的基礎上,進行液壓油缸滿行程水平空間位置多維度姿態調整,從而達到精確的位置定位。

      吊裝平衡液壓油缸吊裝準備

      吊裝平衡液壓油缸吊裝準備
      圖:吊裝平衡液壓油缸吊裝準備
      吊裝平衡液壓油缸吊裝盾構機盾體盾片

      吊裝平衡液壓油缸吊裝盾構機盾體盾片
      圖:吊裝平衡液壓油缸吊裝盾構機盾體盾片



      盾構機姿態調整油缸用于盾構機始挖平臺的姿態調整解決方案:

      所謂的始挖平臺就是盾構機在進洞之前要確保盾構中心軸線的坡度與隧道設計軸線坡度相適應。要將如此龐大的的盾構機進行一定角度的軸線坡度調整,可不是簡單的事情,既要滿足整個構件的重量承載,保證其平穩升降,又要滿足在一定角度范圍內的精確定位。凱恩特公司(KIET)為其設計了成套的PLC智能控制同步頂升液壓系統,其中4臺1000T行程480mm 的超大噸位盾構機姿態調整油缸,和一套PLC智能控制同步頂升液壓系統。

      同步頂升液壓系統現場使用
      同步頂升液壓系統現場使用
      盾構機姿態調整油缸現場安裝
      盾構機姿態調整油缸現場安裝
      盾構機姿態調整油缸現場安裝
      盾構機姿態調整油缸現場安裝
      同步頂升液壓系統控制4臺盾構機姿態調整油缸
      同步頂升液壓系統控制4臺盾構機姿態調整油缸
      同步頂升液壓系統控制4臺盾構機姿態調整油缸




      使用同步頂升液壓系統對盾構機軸線坡度調整

      最后祝賀凱恩特公司(KIET)圓滿完成本次工程中預定任務。

      江蘇凱恩特機械設備制造有限公司專業研發和生產智能化:同步頂升、同步提升、同步推移,成套技術服務,繼續為全球重工業貢獻一份力量!

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